Compact
synchronized
Integrated console
Flexible for rework or synchronized
Individual and combined systems
COMPACT – this is the name of SAT STERLING’s latest generation of individual or combined filling systems with integrated console for media filling in reworking or in the intermittent production of motor vehicles or commercial vehicles.
SAT-COMPACT filling systems impress with their compact dimensions and high variability in terms of installation location, intended use and connection to the production system. Despite their low investment costs, SAT COMPACT filling systems offer SAT STERLING’s globally recognized process and filling quality.
Filling media
- Brake fluid
- Refrigerant (R134a, R1234yf, CO2)
- Coolant
- Windshield washer fluid
- Servo oil
- Oils (ventilated systems e.g. gearbox, differential)
- SCR urea fluid (AdBlue®, Cleandiesel®, Bluemotion®, urea)
- Fuel
- Gases (incl. conditioning)
System types in comparison
MOVABLE
STEADY
Compact
Best features COMPACT
Efficiency
In addition to perfect processes, cost-effectiveness is also a decisive design criterion for SAT STERLING filling systems. Our filling systems have a high proportion of identical parts across all processes. The resulting low parts variance leads to low costs for spare parts storage.
Fast
SAT STERLING filling systems from the Movable product group are optimized for fast-running assembly lines with a production volume > 25 jobs per hour.
Filling process
The filling process runs 100% automatically with SAT Sterling filling systems. The worker starts the process at the touch of a button - we do the rest, reliably and with maximum precision.
5% Handling
95% automatic: SAT STERLING filling systems offer up to 95 automated handling. Remove the adapter, put it on, click it in - done. The rest runs completely automatically.
Individual
SAT STERLING filling systems are individually tailored to the customer's requirements. Our filling technology therefore fits seamlessly into the existing structures of the production facility.
Highest standard
In over 50 years, SAT STERLING has developed proven successful methods and standards in the field of filling technology. If the customer has no direct specifications or ideas, SAT STERLING guarantees the delivery of a proven and functioning overall process by using the SAT standard.
SAT STERLING filling systems of the Movable type can be designed as combi filling systems. Filling modules for different media are combined here in one filling system
SAT STERLING filling systems of the Single type can be designed as single filling systems. The filling system is designed for the filling of one medium.
Turnkey worldwide
Engineering, project management, installation and service all from a single source - SAT STERLING supplies turnkey filling systems worldwide
Reliable & durable
Key features of SAT STERLING filling systems are reliability and durability. Design and component selection are based on over 50 years of experience in filling technology.
Integrated IT
Whether programming standard or production system connection - the control technology of SAT STERLING filling systems is always customized. The design in accordance with customer standards enables SAT STERLING filling systems to be fully integrated into the plant's IT concept.
Drop-free
Regardless of the filling medium or system type - SAT STERLING filling adapters are drip-free.
COMPACT
A SAT-COMPACT filling system contains all the components required to evacuate and fill a vehicle system.
In a SAT-COMPACT filling system, the mechanical cabinet including the filling module and the control cabinet for controlling the system are housed in two separate cabinets, both of which are mounted on a common base frame. Mounted heavy-duty castors on the base frame make the system mobile and completely freely positionable.
The adapter for vehicle filling is connected directly to the mobile console either via an adapter connection plate or via quick-release couplings. This means that the adapter and hose set can be replaced quickly at any time. Suspension and balancer facilitate handling of the adapter.
SAT-STERLING filling adapters are drip-free and can be equipped with a special sensor system for pressure and vacuum measurement. The integrated sensor system enables the process values to be recorded – as close to the vehicle system as possible.
Despite their attractive investment costs, SAT-STERLING-COMPACT systems are always tailored to the customer’s individual requirements, whereby the components can be selected according to the customer’s standard or based on the SAT standard that has been successfully tried and tested over decades.
SINGLE & COMBI
COMPACT SINGLE
A SAT-STERLING-COMPACT-SINGLE filling system with integrated console contains all the components required for evacuating and filling a medium.
COMPACT COMBI
A SAT-STERLING-COMPACT-COMBI filling system with integrated console contains all the components required for evacuating and filling various media. In principle, the number of media is unlimited. The filling modules and control cabinet are also housed in different cabinets in a combined system. All filling modules of a combined system are controlled from a common control cabinet.
Integration and automation
Like all SAT-STERLING filling systems, the COMPACT filling systems also offer the full range of production system connectivity. These include: internal recipe maintenance, registration via hand scanner and printout of results on vehicle accompanying card, central recipe control via a server system with automatic vehicle recognition (via scanner, camera or RFID) and the final storage of the filling results in the existing production system.
The actual filling process typically runs fully automatically after the button on the filling adapter is pressed – regardless of the connection to the production system.
REWORK FUNCTION
SAT-STERLING-COMPACT filling systems with integrated console can be extended with various rework functions, e.g. the “flushing” function for the brake fluid filling process and “recycling” for the refrigerant filling process; this enables the emptying or filling of already partially filled vehicle or test systems.
